Self-propelled agricultural sprayer

ABSTRACT

A deflectable touchdown wheel system for a sprayer boom of an agricultural sprayer is provided that includes a touchdown wheel that deflects transversely when contacting the ground at an angle, damping ground contact impact forces at the sprayer boom, reducing reactionary forces such as external steering inputs at the sprayer vehicle.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a division of U.S. application Ser. No. 15/131,433,filed Apr. 18, 2016, which claims the benefit of U.S. Application. No.62/153,783 filed Apr. 28, 2015.

FIELD OF THE INVENTION

The invention relates generally to agricultural product applicationequipment such as self-propelled sprayers and, in particular, to adeflectable touchdown wheel system for a sprayer boom.

BACKGROUND OF THE INVENTION

Some sprayer booms have touchdown wheels to contact the ground when theboom moves toward the ground to prevent direct contact of the boom withthe ground. The touchdown wheels can include pneumatic tires or havesome vertical suspension travel to absorb some of the contact-inducedshock loading. Some touchdown wheels are castor mounted to maintaintheir forward heading during contact with the ground. Regardless ofwhether the touchdown wheels have pneumatic tires and/or are suspensionor castor mounted, when touchdown wheels contact the ground, they tendto create a drag at or transmit enough of the shock load through thecorresponding side of the boom which can result in an external steeringinput to the sprayer vehicle. Sprayer boom widths are increasing overtime to allow increased coverage in a single spraying pass. The widerbooms provide longer lever arms relative to the sprayer vehicle, whichincreases the steering input to the sprayer vehicle when the touchdownwheels contact the ground.

SUMMARY OF THE INVENTION

A deflectable touchdown wheel system for a sprayer boom of anagricultural sprayer is provided that includes a touchdown wheel thatdeflects transversely when contacting the ground at an angle, dampingground contact impact forces at the sprayer boom, reducing reactionaryforces such as external steering inputs at the sprayer vehicle.

According to one aspect of the invention, the deflectable touchdownwheel system has a deflectable touchdown wheel that is pivot mountedfrom above to allow side-to-side angular deflection to soften the groundcontacts and minimize external steering inputs to the sprayer vehicleduring ground contacts. When the touchdown wheel contacts the ground, ifthe wheel is angled or not perpendicular with respect to the ground,then contact-induced shock loads are absorbed by angularly deflectingthe wheel support yoke and further compressing a corresponding one ofthe springs. When the touchdown wheel lifts away from the ground, thespring compressed by the deflection of the wheel support yoke extendsand pushes a tab of the wheel support yoke away from the direction itmoved during deflection, restoring the touchdown wheel to the neutralposition.

According to one aspect of the invention, the deflectable touchdownwheel system has a boom mounting bracket and wheel support thatcooperate to permit transverse movement of a touchdown wheel. The boommounting bracket is attached to the boom. The wheel support defines ayoke that carries the touchdown wheel at its lower end. An upper end ofthe wheel support yoke is mounted by a pivot pin to the boom mountingbracket, with the pivot pin arranged perpendicularly with respect to thelongitudinal axis of the boom. A spring arrangement is provided betweenthe boom mounting bracket and the wheel support yoke. The springarrangement has two longitudinally aligned springs held in a springbracket that is connected to the boom mounting bracket. A tab at theupper end of the wheel support yoke is sandwiched between inner ends ofthe springs.

According to another aspect of the invention, a deflectable touchdownwheel system is provided for use with a sprayer boom of an agriculturalsprayer. The deflectable touchdown wheel system includes a mountingsystem configured to support the deflectable touchdown wheel system fromthe sprayer boom. A wheel support is movably mounted relative to themounting system. A wheel is supported for rotation in the wheel supportand configured to contact a ground surface during touchdown events ofthe sprayer boom. A deflection arrangement is provided between themounting system and the wheel support. The deflection arrangementaccommodates transverse movement of the wheel support relative to atravel direction of agricultural sprayer during touchdown events.

According to another aspect of the invention, the deflection arrangementmay include a pivot system defining a pivot axis arranged transverselywith respect to a longitudinal axis of the sprayer boom and/or parallelto a travel direction of the sprayer. The deflection arrangement maypivot mount the wheel from above, with the pivot axis arranged above andgenerally aligned with a longitudinal centerline of the wheel.

According to another aspect of the invention, the mounting system mayinclude a boom mounting bracket connected to the sprayer boom. Thedeflection arrangement may be connected to an end of the boom mountingbracket. The deflection arrangement may include a pivot block and apivot pin extending through the pivot block for movably mounting thewheel support to the boom mounting bracket. The wheel support mayinclude a wheel support yoke having a pair of legs extending on oppositesides of the wheel. The pivot block may have a block pivot hole and thewheel support yoke may include an upper body segment with a yoke pivothole aligned with the block pivot hole. The pivot pin extends throughthe block and yoke pivot holes for allowing movement of the wheelsupport yoke relative to the boom mounting bracket by way of a pivotaxis defined by the pivot pin. The pivot pin and its pivot axis maybearranged above the wheel and transversely with respect to a rotationalaxis of the wheel. The deflection arrangement may include a biasingsystem arranged to restore the wheel from a deflected position to aneutral position. The biasing system may include at least one spring forrestoring the wheel to the neutral position, such as a pair of springson opposite sides of the wheel support with each spring of the pair ofsprings configured to compress during a touchdown event to absorb energyof the touchdown event and extend after the touchdown event to restorethe wheel support to neutral position.

Other aspects, objects, features, and advantages of the invention willbecome apparent to those skilled in the art from the following detaileddescription and accompanying drawings. It should be understood, however,that the detailed description and specific examples, while indicatingpreferred embodiments of the present invention, are given by way ofillustration and not of limitation. Many changes and modifications maybe made within the scope of the present invention without departing fromthe spirit thereof, and the invention includes all such modifications.

BRIEF DESCRIPTION OF THE DRAWINGS

Preferred exemplary embodiments of the invention are illustrated in theaccompanying drawings in which like reference numerals represent likeparts throughout.

FIG. 1 is a side elevation of a self-propelled sprayer with adeflectable touchdown wheel system according to the present invention;

FIG. 2 is a front elevation of a self-propelled sprayer with adeflectable touchdown wheel system according to the present invention

FIG. 3 is a simplified schematic representation of a front elevation ofa deflectable touchdown wheel system according to the present invention;and

FIG. 4 is an exploded isometric view of a deflectable touchdown wheelsystem according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Referring now to the drawings and specifically to FIG. 1 , a deflectabletouchdown wheel system 5 is shown used with boom 7 for damping groundcontact impact forces at the boom 7 during boom touchdown events, asexplained in greater detail elsewhere herein, and is shown incorporatedon an agricultural sprayer. The agricultural sprayer is shown here as aself-propelled agricultural sprayer vehicle or self-propelled sprayer15. Although sprayer 15 is shown as a front-mounted boom self-propelledsprayer, it is understood that self-propelled versions of sprayer 15 canhave either front-mounted or rear-mounted booms, such as those availablefrom CNH Industrial, including the Miller Nitro and Condor Seriessprayers and New Holland Guardian Series sprayers.

Still referring to FIG. 1 , sprayer 15 includes chassis 20 havingchassis frame 25 that supports various assemblies, systems, andcomponents. These various assemblies, systems, and components includecab 30, engine 35, and hydraulic system 40. Hydraulic system 40 receivespower from engine 35 and includes at least one hydraulic pump which maybe in a hydrostat arrangement for providing hydraulic pressure foroperating hydraulic components within the hydraulic system 40. Forsprayers with hydrostatic drives, hydraulic motors are operablyconnected to the hydraulic pump(s) for rotating wheels 45. In mechanicaldrive applications, a mechanical transmission receives power from engine35 and delivers power for rotating wheels 45 by way ofpower-transmitting driveline components such as drive shafts,differentials, and other gear sets in portal, drop boxes, or otherhousings. Spray system 47 includes storage containers such as rinse tank50 storing water or a rinsing solution, and product tank 55 that storesa volume of product 60 for delivery onto an agricultural field withsprayer 15. Product 60 includes any of a variety of agricultural liquidproducts, such as various pesticides, herbicides, fungicides, liquidfertilizers, and other liquids including liquid suspensions beneficialfor application onto agricultural fields. A product delivery pumpconveys product 60 from product tank 55 through plumbing components suchas interconnected pieces of tubing and through a boom tubing system 65for release out of spray nozzles 70 that are spaced from each anotheralong the width of boom 7 during spraying operations of sprayer 15.Referring now to FIG. 2 , groups or banks of multiple adjacent spraynozzles 70 define multiple spray sections 72 of spray system 47. Spraysections 72 are defined along boom 7 and selectively deliver product 60for release onto an agricultural field at locations corresponding topositions of activated spray sections 72. Boom 7 is connected to chassis20 with lift arm assembly 75 (FIG. 1 ) that is configured to move theboom 7 up and down for adjusting the height of application of theproduct 60.

Still referring to FIG. 2 , boom 7 includes multiple boom segments 80connected longitudinally to provide the corresponding width of theassembled boom 7. Boom segments 80 include center section 85 and leftand right boom arms extending in opposite directions from center section85. Left and right boom arms have multiple segments with pairs ofprimary boom segments 90, secondary boom segments 95, and breakaway boomsegments 100 extending in opposite directions along the respective leftand right boom arms mirrored about a longitudinal axis of the sprayer15. The corresponding left and right segments of the pairs of primary,secondary, and breakaway boom segments 90, 95, 100 are substantiallyidentical, so only one will be described, with the description applyingto both the left and right segments of left and right boom arms. Primaryboom segment 90 has a primary boom inner end 105 that is connected withhinge 110 to center section outer end 115, with hinge 110 configured toallow for generally rearward horizontal pivoting of the boom primary,secondary, and breakaway segments 90, 95, 100 toward the chassis 20 whenfolding boom 7 to achieve a stored position. Primary boom segment 90extends from primary boom inner end 105 away from center section 85 toprimary boom outer end 120. Hinge 125 is arranged between primary boomouter end 120 and secondary boom inner end 130 and is configured toallow for folding the secondary and breakaway segments 95, 100 relativeto primary boom segment 90 to achieve the stored position. Forhorizontal folding of secondary and breakaway segments 95, 100 againstthe primary boom segment 90, the hinge 125 allows horizontal pivoting ofthe secondary and breakaway segments 95, 100 toward primary boom segment90. For vertical folding of secondary and breakaway segments 95, 100against the primary boom segment 90, the hinge 125 allows verticalpivoting of the secondary and breakaway segments 95, 100 toward primaryboom segment 90. Secondary boom segment 95 extends from secondary boominner end 130 away from primary boom segment 90 to secondary boom outerend 135. Breakaway joint 140 is arranged between secondary boom outerend 135 and breakaway boom inner end 145 and is configured to allow formomentary deflecting of the breakaway boom segment 100 away from itsoutwardly extended position during collisions with the crops, theground, and/or other obstacles. Breakaway boom segment 100 extends frombreakaway boom inner end 145 away from secondary boom segment 95 tobreakaway boom outer end 150. In the stored position of boom 7, thesecondary and breakaway boom segments 95, 100 are folded against theprimary boom segment 90. The primary boom segment 90 is folded towardchassis 20 so that the breakaway boom outer end 150 is near the primaryboom inner end 105 tucked toward the front of sprayer 15 with theprimary boom outer end 120 and secondary boom inner end 130 tuckedtoward the back of sprayer 15. Deflectable touchdown wheel system 5 isshown arranged at the breakaway boom outer end 115, although it isunderstood that deflectable touchdown wheel system 5 may be arrangedelsewhere on boom 7 while still allowing the deflectable touchdown wheelsystem 5 to contact the ground during boom touchdown events and dampcorresponding ground contact impact forces at the boom 7.

Referring now to FIG. 3 , deflectable touchdown wheel system 5 isconfigured to absorb energy by side-to-side angular deflection ofcomponents of the touchdown wheel system 5 to soften the touchdownevents and minimize ground contact-induced external steering inputs tothe sprayer 15. Deflectable touchdown wheel system 5 includes mountingsystem 160 connected to boom 7. Wheel support 165 is supported by way ofa movable connection to mounting system 160 and thus the wheel supportis also movably mounted relative to boom 7. Touchdown wheel 170 issupported for rotation in wheel support 165 and configured to contact aground surface during touchdown events of boom 7. Deflection arrangement175 provides the movable connection between mounting system 160 andwheel support 165. Deflection arrangement 175 accommodates transversemovement of the wheel support 165 relative to a travel direction ofagricultural sprayer during touchdown events. This is represented by thecurved arrows showing side-to-side deflection movement paths 180 of thewheel support 165 and wheel 170.

Referring now to FIG. 4 , mounting system 160 includes boom mountingbracket 185 that attaches to boom 7 for supporting deflectable touchdownwheel system 5 from boom 7. Boom mounting bracket 185 had a generallyflat upper wall 190 and a pair of flanges 195 extending downwardly fromouter side segments of upper wall 190 and a pair of fingers 200extending upwardly from an end of the upper wall 190. Boom mountingbracket 185 may attach to boom 7 by welding or by way of hardwareconnection such as fasteners 205 shown here as U-bolts.

Still referring to FIG. 4 , wheel support 165 includes a wheel supportyoke shown as yoke 210 with lower and upper yoke body segments 215, 220.Lower yoke body segment 215 has a pair of spaced apart legs 225 withholes 230 that receive axle 235 that extends through a hub 240 of wheel170. Axle 235 is shown as an axle bolt with a nut that secures axle 235in lower ends of legs 225 of yoke 210. Upper yoke body segment 220includes upper wall 250 and tab 255 with an elongate hole 260 thatextends upwardly from upper wall 250, along a centerline of yoke 210.Yoke pivot hole 265 extends through upper yoke body segment 220,perpendicularly with respect to axle 235, and allows for connecting yoke210 to mounting system 160 by way of deflection arrangement 175.

Still referring to FIG. 4 , deflection arrangement 175 includes pivotsystem 270 and biasing system 275. Pivot system 270 includes pivot block280 connected to boom mounting bracket 185 and having block pivot hole285. Block and yoke pivot holes 285, 265 are aligned with each other andreceive pivot pin 290. In this way, wheel 170 is pivot mounted fromabove through a pivot axis defined by pivot pin 290 which may begenerally aligned with a longitudinal centerline of wheel 170. The pivotaxis of pivot pin 290 is shown arranged transversely with respect to thelongitudinal axis of boom 7 and parallel to a travel direction of thesprayer 15. This provides pivot mounting of yoke 210 to allow wheel 170to move along a pendulum-like path when deflecting, transversely withrespect to a travel direction of sprayer 15. After a touchdown event,the deflected yoke 210 and wheel 170 are returned to a neutral position,perpendicularly down from boom 7 (FIG. 3 ), by biasing system 275.

Still referring to FIG. 4 , biasing system 275 includes springarrangement 300 that includes at least one spring for restoring thewheel to the neutral position. Spring arrangement 300 has spring bracket305 that is connected to boom mounting bracket 185. Spring bracket 305has a back plate 310 supported from below by upper wall 190 andsupported from the outside by the fingers 200 of boom mounting bracket185. Spring bracket 305 includes a pair of bracket ears 315 with alignedholes 320 extending outwardly from back plate 310 at opposite sides ofspring bracket 305. A pair of spaced apart stops 325 is arrangedinwardly of bracket ears 315 extending outwardly from an intermediateportion of back plate 310. Stops 325 are angled with respect to eachother and away from vertical so that contact between tab 255 and stops325 is through face-to-face surface engagements of respective surfacesof tab 255 and stops 325 during the movement-limiting contacts. Springpin 330 extends through holes 320 of bracket ears 315, supporting a pairof longitudinally aligned springs 335 arranged concentrically outside ofspring pin 330. In this arrangement, deflection of wheel 170 in a firsttransverse direction compresses one of the springs 335 in the oppositedirection. When wheel 170 deflects in a left-hand direction, tab 255moves in a right-hand direction which compresses right-hand spring 335between tab 255 and the right-hand bracket ear 315, with the travel ofthe wheel 170 limited when tab 255 contacts the right-hand stop 325.When wheel 170 deflects in a right-hand direction, tab 255 moves in aleft hand direction which compresses the left-hand spring 335 betweentab 255 and the left-hand bracket ear 315, with the travel of the wheel170 limited when tab 255 contacts the left-hand stop 325. Cover 340 isattached to back plate 310 of spring bracket 305. Cover 340 has an upperwall 345 extending generally perpendicularly away from back plate 310 ofspring bracket 305 and outer wall 350 that extends downwardly from anouter edge of upper wall 345, generally parallel to back plate 310.Bracket ears 315 nest within spaces provided at side openings defined byside edges of upper and outer walls 345, 350 of the cover 340. In thisway, back plate 310 and bracket ears 315 of spring bracket 305 and upperand outer walls 345, 350 of cover 340 cooperate to provide an enclosurefor the springs 335, with an open bottom accommodating movement of yoke210 through inside space defined within the enclosure.

During use, when wheel 170 contacts the ground to define a touchdownevent, if the wheel is angled or not perpendicular with respect to theground, then contact-induced shock loads are absorbed by angularlydeflecting the wheel support yoke 210 and further compressing acorresponding one of the springs 335. After completion of the touchdownevent, when the wheel 170 lifts away from the ground, the spring 335,compressed by the deflection of the wheel support yoke 210, extends andpushes the tab 255 of the wheel support yoke 210 away from the directionit moved during deflection, restoring the touchdown wheel 170 to theneutral position (FIG. 3 ).

Many changes and modifications could be made to the invention withoutdeparting from the spirit thereof. The scope of these changes willbecome apparent from the appended claims.

We claim:
 1. A self-propelled agricultural sprayer, comprising: achassis having wheels for moving the self-propelled agriculturalsprayer; at least one storage container supported by the chassis, the atleast one storage container storing a volume of a product for deliveryto an agricultural field; a sprayer boom supported by the chassis anddefining spray sections for delivering the product to the agriculturalfield; and a deflectable touchdown wheel system connected to the boomand including: a wheel support movably mounted to a first spray sectionof the spray sections; a wheel supported for rotation in the wheelsupport and configured to contact a ground surface during touchdownevents of the sprayer boom; and a deflection arrangement defining apivot axis about which the wheel rotates, the pivot axis positionedvertically below the first spray section of the spray sections, with thedeflection arrangement comprising: a pivot block, a pivot pin, and abiasing system, wherein the biasing system includes a pair of springs onopposite sides of the wheel support for restoring the wheel from adeflected position to a neutral position, each spring configured tocompress during the touchdown events, absorb energy of the touchdownevents, and extend after the touchdown events, restoring the wheel tothe neutral position.
 2. The self-propelled agricultural sprayer ofclaim 1, wherein the deflection arrangement is configured to accommodatetransverse movement of the wheel support relative to a travel directionof the self-propelled agricultural sprayer during the touchdown events.3. The self-propelled agricultural sprayer of claim 1, wherein the wheelsupport comprises a wheel support yoke including a lower yoke bodysegment with a pair of legs extending on the opposite sides of the wheeland an upper yoke body segment extending from the lower yoke bodysegment toward the deflection arrangement.
 4. The self-propelledagricultural sprayer of claim 3, further comprising a boom mountingbracket connected to the first spray section of the spray sections andconfigured to support the wheel support.
 5. The self-propelledagricultural sprayer of claim 4, wherein the boom mounting bracket iscoupled with the pivot block of the deflection arrangement and whereinthe pivot pin extends through the pivot block to define the pivot axisand for movably mounting the wheel support to the boom mounting bracket.6. The self-propelled agricultural sprayer of claim 1, wherein thedeflection arrangement comprises the biasing system arranged to restorethe wheel from the deflected position to the neutral position.
 7. Theself-propelled agricultural sprayer of claim 6, wherein the biasingsystem comprises at least one of the springs to restore the wheel fromthe deflected position to the neutral position.
 8. The self-propelledagricultural sprayer of claim 7, wherein the at least one springincludes the pair of springs on the opposite sides of the wheel supportfor restoring the wheel from the deflected position to the neutralposition.
 9. A self-propelled agricultural sprayer, comprising: achassis having wheels for moving the self-propelled agriculturalsprayer; at least one storage container supported by the chassis, the atleast one storage container storing a volume of a product for deliveryto an agricultural field; a sprayer boom supported by the chassis anddefining spray sections for delivering the product to the agriculturalfield; and a deflectable touchdown wheel system connected to the boomand including: a wheel support including a wheel support yoke; a boommounting bracket coupled with the sprayer boom and the wheel supportyoke, wherein the wheel support yoke is movably mounted relative to theboom mounting bracket; a wheel supported for rotation with the wheelsupport yoke relative to the boom mounting bracket, the wheel configuredto contact a ground surface during a touchdown event of the sprayerboom; and a deflection arrangement between the boom mounting bracket andthe wheel support yoke, with the deflection arrangement comprising: apivot system defining a pivot axis defined by a pivot pin that isarranged parallel to a travel direction of the self-propelledagricultural sprayer and below the sprayer boom, wherein the pivot pinsupports the wheel support to pivot about the pivot axis to accommodatetransverse movement of the wheel support relative to the traveldirection of the self-propelled agricultural sprayer during thetouchdown event; and a spring arrangement configured to bias the wheelsupport from a deflected position during the touchdown event to aneutral position after the touchdown event, the spring arrangementincluding a pair of springs on opposite sides of the wheel support, eachspring configured to compress during the touchdown event, absorb energyof the touchdown event, and extend after the touchdown event, restoringthe wheel support to the neutral position.
 10. The self-propelledagricultural sprayer of claim 9, wherein the wheel support comprises ayoke with a lower yoke segment extending below the pivot pin and anupper yoke segment extending above the pivot pin, and wherein the springarrangement includes the pair of springs configured to push the upperyoke segment in opposite directions to bias the wheel support from thedeflected position during the touchdown event to the neutral positionafter the touchdown event.
 11. A deflectable touchdown wheel systemconnected to a sprayer boom of a self-propelled agricultural sprayer,the deflectable touchdown wheel system comprising: a boom mountingbracket connected to a section of the boom; a wheel support movablymounted to the boom mounting bracket; a wheel supported for rotation inthe wheel support and configured to contact a ground surface duringtouchdown events of the sprayer boom; and a deflection arrangementpositioned between the boom mounting bracket and the wheel support andconfigured to accommodate transverse movement of the wheel supportrelative to the section of the boom during the touchdown events, thedeflection arrangement defining a pivot axis positioned below thesection of the boom, the deflection arrangement comprising: a pivotblock, a pivot pin, and a biasing system, wherein the biasing systemincludes a pair of springs on opposite sides of the wheel support forrestoring the wheel from a deflected position to a neutral position,each spring configured to compress during the touchdown events, absorbenergy of the touchdown events, and extend after the touchdown events,restoring the wheel to the neutral position.
 12. The self-propelledagricultural sprayer of claim 11, wherein the wheel support comprises awheel support yoke including a lower yoke body segment with a pair oflegs extending on opposite sides of the wheel and an upper yoke bodysegment extending from the lower yoke segment toward the deflectionarrangement.
 13. The self-propelled agricultural sprayer of claim 12,wherein the boom mounting bracket is operably coupled with the pivotblock of the deflection arrangement and wherein the pivot pin extendsthrough the pivot block to define a pivot axis and for movably mountingthe wheel support to the boom mounting bracket.
 14. The self-propelledagricultural sprayer of claim 11, wherein the deflection arrangementcomprises the biasing system arranged to restore the wheel from thedeflected position to the neutral position.
 15. The self-propelledagricultural sprayer of claim 14, wherein the biasing system comprisesat least one of the springs to restore the wheel from the deflectedposition to the neutral position.
 16. The self-propelled agriculturalsprayer of claim 15, wherein the at least one of the springs includesthe pair of springs on the opposite sides of the wheel support forrestoring the wheel from the deflected position to the neutral position.